Powder coating is a popular process to protect auto parts. It is a relatively common practice in the auto restoration business. The powder coating process not only adds a smooth look but provides durability and protection. Below I will discuss where to find the service, costs, turnaround time, and common questions. I will also share how the powder coating near me operates.
Map of Powder Coating Near Me
For “Powder Coating Near Me”, see the map below…
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Finding Powder Coating Near Me
There are many different shops that provide powder coating products and services. This includes places that offer sandblasting, custom auto paint, wheel repair, and of course shops that simply specialize in powder coating products.
The type of job you need done might dictate which is the best type of shop to contact. For example, a wheel repair shop would be a good option in order to powder coat rims. It’s not just because of the size, but they can fix any problems with the original rim first before they powder coat it.
The Process of Powder Coating
Before any coating is applied all parts must be inspected and prepped. That means all previous paint must be stripped or sandblasted off. Then any imperfections in the metal parts must be smoothed out and repaired. Powder coating a pipe with a dent in it for example could make the appearance of the dent look worse.
The process of powder coating serves two functions: to protect and to color. First, they apply electricity to a metal part to elicit an electronic charge, then they spray the metal via a special tool that ionizes the powder. This ionization causes the powder to stick like a magnet to the meat part. Unlike paint, powder coating gets into all the small areas and nooks, because the entire metal surface was charged.
Once they are done with the spraying process, the metal part gets cooked inside of glass in a high-heat oven to create the bond.
Powder Coating for Auto Restoration…
Here is a great practical video of a powder coating for an easy auto restoration…
Powder Coat or Paint, Which is Better?
While paint does have it’s place in applications, it is inferior in most ways to powder coat.
One of the great aspects of powder coat is it’s ability to mask flaws. Paint gets dinged and scratched pretty easily and when that happens you can see the blemish. With a powder coat, it’s more protective and doesn’t ding or scratch so easily, because it is electronically bonded to the metal. It also never chips.
Paint also doesn’t fill hard-to-reach areas very well. It’s very difficult to apply paint smoothly and evenly to a tight corner or crevis. Powder coat on the other hand gets in all the tight places.
Lastly, there is the aspect of longevity. Powder and coatings will last 3X longer than most standard paints.
5 Benefits of Powder Coating
There are several benefits to this type of protectant.
1. Super Protective Layer
Parts exposed to the elements like a wheel or anything in cars undercarriage get pelted with stones and road debris causing scratches, chips, and dings. Parts exposed to heat and UV from the sun can flake, corrode, and fade.
Powder coating combats these issues by creating a protectant layer, a non-porous surface shield. Neither the rocks, road debris, or the continuous direct sunlight penetrates it.
2. Lasts 3X Longer Than Paint
Some powder coating applications can last 15 to 20 years. That is 3X longer than most standard paints. That is due to the fact that paint is simply just a surface treatment. A power coat is applied with an ion charge and then baked into the metal to bond with it.
3. Environmental Benefits
Paint is a volatile organic compound, which means it contains dangerous chemicals. These chemicals are bad for the air, the ozone layer, and the ground. When paint is applied any excess doesn’t have many reuse applications and therefore is disposed of.
Alternatively, powder coating contains no chemical compounds required, and any powder left over from the process is easily reused.
4. Smooth Consistant Finishes
Some vehicle parts that require protection have strange corners, grooves, small holes and crevices. Painting areas like this are hard to get total paint coverage and even harder to get a smooth even finish without overspray.
As the powder is applied via electricity and the metal part is charged to attract the powder, it gets into all the smallest spaces and comes out very evenly.
5. Reduces Cost of Ownership
Painting is the less expensive option without a doubt. When you consider paint’s short shelf life though and its inability to protect, you may need to apply paint more often. Therefore in the long run powder coating will cost you less and provide you better protection.
How Long Will Powder Coating Last?
A pro powder coat job can last 15 to 20 years. Conversely, paint on average lasts 5 to 10 years.
Even a powder coat won’t last for all eternity though. Sooner or later it will fade under the duress and effect of UV, weather elements, and chemical agents it comes in contact with. The rate it colors and deteriorates is about 3X slower than paint.
Can You Apply Powder Coat to Any Auto Parts?
Powder top coatings can only be applied to auto parts that are metal. That is because the process involves electricity and there needs to be a conductive element. Metal types however can vary. You can apply it to steel, stainless steel, aluminum, and aluminum alloy.
Aluminum presents a special challenge though due, to the temperatures it needs to be cured. If done at too hot of a temperature, it could damage the structural integrity of the aluminum auto part.
Popular applications are applying it on parts for cars, trucks, hot rods, boats, and motorcycles. It’s extra beneficial of vehicles like Jeeps that go off-roading, drive through mud pits, and enter deep water.
Alternatives
There are alternative methods to choose from:
- Spray Paint
- Liquid paint
- Plasti-Dip (doesn’t protect so well, but it does color)
- Hydrographic Printing
- Oil Coating Metal Parts
For more information on alternatives, read here.
How Much Does Powder Coating Near Me Cost?
Prices vary depending on the job. It depends on the size, amount of coats, whether or not you want clear or gloss coating, the complexity of the piece you want treated, and any customization requests.
There are options to apply it yourself at home, but professionals or at least having professional gear is recommended. Tools used are an ion-charged spray gun, the ability to generate an electric charge and a large oven in order to curate the pieces.
How Long Does the Process Take?
Usually a few hours. In many places, depending on how busy they are, you can drop off in the morning and pick up your parts in the afternoon. If your auto parts require work like sandblasting or fixing indentations, it can take much longer.
How to Choose a Shop for Powder Coating Near Me
My best advice is to read reviews, visit them, search, and consider what’s important to your project. Perhaps you are on a fixed budget or you need this done quickly to turn a restoration around for a client. Price, location, services, and turnaround time should be all weights you apply when picking a shop.
Other than that make sure to:
- Read testimonials and reviews. It’s good to look at reviews, not on a company’s website, check out Google reviews and Yelp reviews instead.
- Look for pictures of any work they have completed. You want to see before and after photos.
- Call several businesses and ask about their services and prices. You may also want to inquire about any guarantees they have on their services.
- If you are considering a non-automotive powder coating shop, then find out what is their experience with auto parts.
Advancements in Powder Coating Technology
Recent Technological Advancements in Powder Coating
The powder coating process has seen significant advancements in recent years, driven by the demand for more efficient and environmentally friendly methods. One of the key developments is the use of charged powder particles. This technique involves electrically charging the powder particles, which then adhere more effectively to the metal or other materials being powder coated. This method not only improves the consistency of the coating but also reduces waste.
Another notable advancement is in the area of powder application. Modern equipment allows for a more uniform distribution of powder coatings, ensuring an even finish across the entire surface of the object. This is particularly beneficial for complex shapes and frames, where traditional methods might miss spots or apply too much coating in certain areas.
In terms of materials, there has been a shift towards using more sustainable options. Acrylics and other eco-friendly powders are becoming more popular, as they offer a high-quality finish without the environmental impact of traditional coatings. These powders are designed to melt and flow over the item being coated, creating a smooth surface once cooled.
Future Trends in the Powder Coating Industry
Looking ahead, the powder coating industry is set to continue its evolution. One of the most exciting trends is the development of smart coatings. These coatings can change colors or properties in response to environmental changes, such as temperature or light. This innovation opens up new possibilities for special effects and functional finishes.
Another area of growth is in the customization and personalization of coatings. With advancements in digital technology, it’s becoming easier to apply unique designs and patterns onto coated items and surfaces. This trend is particularly appealing in the vehicle and consumer goods sectors, where individuality and appearance are highly valued.
The industry is also focusing on improving the curing process. New technologies are being developed to save time and energy during heating and curing. These advancements not only improve the efficiency of the production process but also enhance the overall quality of the product.
In conclusion, the powder coating industry is rapidly adapting to meet the changing needs of consumers and the environment. With continuous innovation in materials, application methods, and finishing techniques, the future of powder coating looks bright and promising.
DIY vs Professional Powder Coating Process
Pros and Cons of DIY Powder Coating vs Professional Services
DIY powder coating has become a popular option for hobbyists and those looking to save money. The biggest advantage of going the DIY route is cost-effectiveness. Purchasing your own powder coating equipment and materials can be less expensive than hiring professional services, especially for small projects or infrequent needs.
However, DIY powder coating also has its drawbacks. The quality of the finish might not match that of a professional job. Professionals have access to high-grade powders, advanced application equipment, and curing ovens that ensure a consistent and durable coating. They also bring expertise in handling complex shapes and materials, ensuring a uniform coating without defects.
Safety Considerations and Skill Requirements for DIY Powder Coating
Safety is a crucial aspect of powder coating, whether it’s DIY or professional. The process involves handling chemicals and operating equipment that can reach high temperatures. DIY enthusiasts must understand the safety protocols, such as wearing protective gear and ensuring proper ventilation to avoid inhaling powder particles.
Skill-wise, applying a powder coating requires a steady hand and an understanding of how the powder melts and flows during the curing process. Achieving an even coating without drips or thin spots takes practice. Additionally, preparing the surface through pre-treatment steps like sandblasting and cleaning is crucial for the powder to adhere properly and prevent corrosion.
In summary, while DIY powder coating can be a cost-effective and rewarding endeavor, it requires a significant investment in terms of equipment, safety measures, and skill development. Professional services, on the other hand, offer expertise, quality, and safety, albeit at a higher cost. The choice between DIY and professional powder coating depends on the individual’s budget, skill level, and the sort and quality of finish they desire.
Powder Coating Near Me – Conclusion
Powder coat has many benefits over paint. While the paint is less expensive, it doesn’t last as long and provides a level of protection. Before applying any treatments to any auto parts, you should carefully consider who it could impact your warranty on an auto part. This is what I have learned from the place who does powder coating near me.